The PTR-200-MRR combines both the manual fiber recoater and the rotary proof tester into one single module. The advantage of the rotary proof tester over the linear is that it can be used for process qualification where high proof test / tension test levels are required. The rotary proof tester does require a separate loading step after recoating and also requires more fiber lead length. The recoat mold assembly and the V-groove inserts can be easily exchanged to accommodate different fiber diameters. The standard recoat mold size on the PTR-200-MRR is 260
mm for nominal 250mm coating. Custom recoat mold sizes are available from 200mm and up. The maximum recoat length is two inches (50mm). The PTR-200-MRC replaces Vytran's PTR-100 fiber recoater and includes an automatic recoat injection system that dispenses the recoat material directly from the bottle into the mold. 

 
PRODUCTS

PTR-200 Series

MRR Module

Manual Fiber Recoater with Rotary Proof Tester 
& Automatic Injection 
(shown with remote manual injector & mini-display)

Other Module Configurations (Link to detailed information n module configurations).
  • MRC - Manual Fiber Recoater with Auto Injection
  • XLR - Extended Length Recoater with Auto Injection
  • ARC - Fully Automated Fiber Recoater
  • RPT - Rotary Proof Tester / Tension Tester
  • LPT - Linear Proof Tester
  • MRL- Combination Manual Recoater & Linear Proof Tester
  • MRR- Combination Manual Recoater & Rotary Proof Tester
  • ARL - Combination Automatic Recoater & Linear Proof Tester

PTR-200   SPECIFICATIONS

General Dimensions

Base Module:

H: 5.0" (127mm), W: 10.25" (260mm), D: 5.0" (127mm).

Control Panel:

H: 5.0" (127mm), W: 8.0" (203mm), D: 1.0" (25mm).

External Power Supply:

H: 2.4" (60mm), W: 4.1" (105mm), L: 12.5" (320mm).

Electrical Requirements

Base Module:

12.5 VDC, 13 A. (Provided by external powers supply)

Control Panel:

12.5 VDC, 500 mA. (Provided from base module)

External Power Supply:

Voltage: 100-120 / 200-240 VAC.

Current: 4.5 / 2.2 A.

Frequency: 47-63 Hz.

Supply Requirements

All Modules Except RPT:

Vacuum for fiber holding blocks. (External vacuum pump available)

Automatic Recoat Modules:

80-120 psi dry compressed air or gas for pneumatic gripper.

Interface

Base Module:

RS-232 Serial Communication.

Recoating

Manual

Automatic

Modules:

MRC, XLR.

ARC, ARL.

Recoat Mold:

Quartz.

Quartz.

Recoat Diameter:

260mm std. for nominal 250mm fiber.

280mm std. for nominal 250mm fiber.

Custom sizes from 200mm and up.

Custom sizes are available.

Maximum Recoat Length:

2" (50 mm) for MRC Module.

2" (50 mm) for both Modules.

4" (100 mm) for XLR Module.

Recoat Material:

UV Curable Arcylate.

UV Curable Acrylate.

DSM 950-200 recommended.

DSM 950-200 recommended.

UV Source:

Four 10 W halogen lamps, for MRC.

Twelve 10 W halogen lamps, ARC/ARL.

Eight 10 W halogen lamps, for XLR.

Recoat Injection:

Automatic, direct from 1 oz. bottle.

Automatic, direct from 1 oz. bottle.

Recoat Volume:

Programmable in microliters, 5ml typ..

Programmable in microliters, 1.5ml typ..

Recoat Inject Rate:

Programmable, up to 1.8ml/s.

Programmable, up to 1.8ml/s.

Inject/Lamp-on Delay Time:

Programmable, 5s typ..

Programmable, 5s typ..

Cure Time:

Programmable, 17s typical.

Programmable, 17s typical.

Mold Cleaning Requirement:

After every recoat.

Start-up and shut-down only.

Mold Open/Close Method:

Manual.

Automatic. (pneumatic gripper)

Total Cycle Time:

60s typ..

45s typ..

Proof Testing

Rotary

Linear

Modules:

RPT.

LPT, ARL.

Load Application:

Rotating Mandrel.

Linear Fiber Clamp.

Mandrel Diameter:

2" (51mm).

N/A.

Fiber Clamp Length:

N/A.

1.5" (38mm).

Fiber Spacing:

5" (127mm).

2.9" (74mm).

Min. Fiber Length Req.:

17" (432mm).

6" (150mm).

Maximum Load:

20 lbs., 9.1 kg..

4.5 lbs., 2.1 kg..

>800 kpsi (5.5 Gpa) for 125mm fiber.

235 kpsi (1.6 Gpa) for 125mm fiber.

Accuracy:

+/- 2%.

+/- 2%.

Ramp Rate:

Manual adjust up to 5 lbs/s (2.3 kg/s).

Programmable, up to 5 lbs/s (2.3 kg/s).

Hold Time:

N/A.

Programmable.

Display Units:

lbs, kg, N, kpsi, GPa.

lbs, kg, N, kpsi, GPa.


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Tel.: (732) 972-2880   Fax: (732) 972-6229   Email: info@vytran.com



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